CKD Refrigerated Truck Body Kits Save 60% On Shipping

CKD Refrigerated Truck Body Kits Save 60% on Shipping

CKD (Completely Knocked Down) refrigerated truck body kits are the smart solution for international buyers looking to minimize shipping costs while maintaining full control over local assembly and quality. TS Brothers' CKD kits include all components needed to assemble a complete refrigerated truck body: pre-cut PU/XPS sandwich panels, aluminum extrusion profiles, door hardware, sealing strips, lighting systems, and comprehensive assembly instructions.

By shipping panels flat-packed rather than as assembled truck bodies, CKD kits reduce shipping container volume by 60–70% compared to CBU (Completely Built Unit) shipments. For a standard 7.5m refrigerated truck body, this means fitting 3–4 CKD kits into a single 40ft container versus just 1 CBU unit - a dramatic reduction in per-unit shipping cost that makes CKD the preferred format for bulk orders and distant markets.

TS Brothers has exported CKD kits to over 30 countries, with established assembly partners in the Philippines, Indonesia, Thailand, Nigeria, Kenya, and Peru. Our kits are designed for assembly by 2–3 technicians with basic tools in 2–4 days per unit, depending on size and complexity.

Key Features & Advantages

1. 60–70% Shipping Cost Reduction

CKD kits pack flat, allowing 3–4 truck body kits per 40ft container versus 1 CBU unit. For shipments to Africa or South America, where sea freight can exceed $3,500 per container, this translates to savings of $7,000–$10,500 per truck body. The savings often exceed the cost of local assembly labor, making CKD the economically superior choice for bulk orders of 5+ units.

2. Pre-Cut, Pre-Drilled, Ready to Assemble

All panels are precision-cut to exact dimensions at our factory using CNC equipment. Holes for bolts, wiring channels, and door hardware mounting points are pre-drilled. Aluminum profiles are pre-cut to length with matching holes. No cutting, drilling, or modification is required during assembly - technicians simply align and bolt the components together following the step-by-step instruction manual.

3. Complete Kit - Nothing Else Needed

Every CKD kit includes: (1) Pre-cut sandwich panels (front, rear, sides, roof, floor, doors); (2) Aluminum extrusion profiles (corner posts, roof bows, floor rails); (3) Door hardware (locks, hinges, handles - 304 stainless steel); (4) EPDM sealing strips and butyl sealant; (5) LED lighting system with wiring; (6) Reflective markings; (7) Assembly hardware (bolts, nuts, washers); (8) Illustrated assembly manual; (9) Quality checklist.

4. Remote Assembly Support

TS Brothers provides comprehensive assembly support: (1) Detailed video tutorials covering each assembly step; (2) WhatsApp/WeChat video call support during assembly; (3) On-site technician dispatch for orders of 20+ units (technician travel and accommodation costs apply); (4) Assembly certification program - we certify your local technicians as approved TS Brothers assemblers after completing their first unit under our guidance.

5. Flexible Core Material Options

CKD kits are available with PU foam core (for superior insulation, deep-freeze applications) or XPS foam core (for high strength, humid climate operation). Panel thickness can be specified at 60mm, 85mm, 100mm, or 105mm based on your temperature requirements. This flexibility allows you to configure each kit for its intended application without paying for unnecessary insulation thickness.

6. Same Quality as CBU Units

CKD kit panels are manufactured on the same production line, using the same materials and quality standards as CBU truck bodies. The only difference is final assembly location. Each panel undergoes the same quality inspections (dimensional accuracy, surface finish, core density, thermal conductivity) before packaging. The assembled truck body meets the same ATP Class A standards as factory-built units.

What's Included in a CKD Kit

CKD vs CBU - Comparison

Assembly Process Overview

Foundation Setup (2 hours): Place floor panel on chassis truck bed, secure with bolts through pre-drilled holes. Apply sealant between floor panel and chassis mounting points.

Side Panel Installation (3 hours): Position side panels upright on floor panel edges. Secure with aluminum corner profiles and bolts. Apply sealant at all panel joints.

Front Panel Installation (1 hour): Position front panel between side panels. Secure with aluminum profiles. Install refrigeration unit mounting bracket (if applicable).

Roof Panel Installation (2 hours): Lower roof panel onto side panel top edges. Secure with roof bow profiles and bolts. Seal all roof joints thoroughly.

Door Installation (2 hours): Install rear door frame, hang door panels on hinges, adjust locks and latches. Install EPDM sealing strips.

Lighting & Electrical (1 hour): Install LED lamps, connect wiring harness, test all lights. Apply reflective markings.

Quality Inspection (1 hour): Follow quality checklist - inspect all seals, test door operation, verify panel alignment, check for air leaks.

Total assembly time: approximately 12–14 hours (2 technicians, 2 days) for a standard 4.2m–7.5m truck body. Larger bodies (9.6m–18m) require 3–4 days with 3 technicians.

Applications

Bulk Fleet Orders

Logistics companies expanding their refrigerated fleet with 5+ vehicles benefit significantly from CKD's shipping cost savings. A 10-unit CKD order to Africa can save $70,000+ in freight compared to CBU - savings that fund local assembly labor with substantial margin remaining.

Local Truck Body Builders

Truck body assembly workshops in importing countries can use TS Brothers CKD kits to offer refrigerated truck bodies without investing in panel manufacturing equipment. This enables local businesses to compete in the cold chain vehicle market with internationally sourced components.

Distant Markets

For markets in South America, West Africa, and Oceania where sea freight to China is expensive and transit times exceed 35 days, CKD's shipping volume advantage makes refrigerated truck bodies economically viable where CBU pricing would be prohibitive.

Government & NGO Programs

Government cold chain development programs and NGO food security initiatives often require large numbers of refrigerated vehicles for deployment across regions. CKD kits allow centralized procurement with decentralized assembly, supporting local capacity building.